Robotic Arm Waterjet Cutting Station

The Robotic Arm Waterjet Cutting Station transcends traditional 2D waterjet cutting by offering advanced solutions for complex, three-dimensional cutting requirements. This station integrates an industrial robotic arm with a high-pressure waterjet cutting system. Equipped with a waterjet cutting head, the robotic arm executes precise 3D cuts through CNC programming. It is widely used in the automotive industry for trimming, perforating, and cutting interior components such as headliners, roof covers, trims, and carpets, and is also adaptable for diverse cutting applications in production lines.

Client's Need:

Client's Need:
The client primarily cuts PE materials and currently operates one waterjet machine. They are looking to purchase an additional unit to enhance capacity and expand production.
Design Solution:
Given the soft nature of the PE materials, we recommend utilizing a pure water cutting process that meets their cutting needs. Since the client's materials are limited in variety and have fixed dimensions, we designed a three-head cutting system to achieve three times the cutting efficiency, effectively allowing one machine to perform at the capacity of three.To ensure stable pressure output during cutting, we selected the high-performance Qingfeng HEAD42037Z pump, which provides consistent and reliable high-pressure support, further enhancing production efficiency.

Client's Need:
The client is seeking a solution for cutting automotive nylon components, such as mudguards.
Design Solution:
After several in-depth discussions with the client, the R&D center at HEAD proposed a tailored solution: utilizing the Yaskawa GP-50 robotic arm, paired with the HEAD waterjet cutting head, to efficiently cut components like mudguards. We designed custom fixtures to ensure that the integration of the robotic arm and waterjet system perfectly meets the client’s cutting requirements.To enhance operational efficiency and ensure operator safety, we also implemented industrial fencing around the system. Following acceptance testing, the client expressed high satisfaction with the cutting results, fully addressing their production needs.

Client's Need:
The client needs an efficient and precise solution for inspecting tire cross-sections for material analysis and quality control.
Design Solution:
Pure Water Cutting: This method prevents thermal damage, ensuring the integrity of the tire cross-section for high-quality samples.
High-Precision Five-Axis System: This allows for flexible cutting angles and precise cuts on complex tire structures.
Custom Fixture: Designed to securely hold the tire in place, minimizing movement during cutting.
Safety Measures: Industrial fencing and an automatic emergency stop feature ensure operator safety.
Solution Advantages：This solution delivers efficient, precise cuts while maintaining sample integrity and avoiding thermal damage. It meets the client’s inspection needs and has received high praise.

As Head has a strong research and development, production sales and service team, Shenyang Head Science and Technology Co.,Ltd has become well-known enterprises in waterjet cutting machine manufacturer field.

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