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Composite Material Cutting Solutions

HEAD Waterjet provides carbon fiber processing customers with AB5-axis HEAD2515BA/HEAD42037Z waterjet solutions equipped with drills and robotic arms
Client's Need:
For cutting carbon fiber plates, it is necessary to perform special-shaped cutting according to the drawings, and it is hoped that stacking cutting can improve efficiency. Mechanical loading and unloading reduces labor input.
Design Solution:
Select a robotic arm that meets the working path to implement the grabbing work; for stacking cutting, after verification, the maximum number of layers that can be stacked is obtained, and the tooling is customized according to the material size provided by the customer. According to the tooling size, a 2.5M*1.5M cutting platform is selected, and the AB5 axis performs slope compensation to ensure cutting accuracy. The drill device is installed to drill the cutting hole to solve the edge stratification problem caused by direct water jet cutting. The customer was very satisfied with the plan and signed four sets of equipment in the first order.
HEAD water jet provides boiler manufacturers with water jet cutting solutions of model HEAD3060BA/HEAD42037Z for cutting carbon composite fiber boards
Client's Need:
It is necessary to cut carbon/carbon composite fiberboard, cut a circle with a thickness of 20mm and a diameter of less than 3000mm, cut holes according to the drawings, and there should be no delamination after cutting. The faster the cutting efficiency, the better. Occasionally, some 6000mm iron plates will be cut.
Design Solution:
Water jet has a natural advantage in cutting composite materials, and the delamination problem that customers are worried about does not need to be worried at all. Precision CNC operation makes cutting according to the drawings simple. During the material trial cutting process, we obtained the best cutting speed for the customer's carbon/carbon composite fiberboard and recorded it and shared it with the customer later. Finally, we proposed the HEAD3060BA equipment plan for the customer. After the equipment was put into operation, the customer's product process and production efficiency were greatly improved.
HEAD Waterjet provides AC5-axis waterjet cutting solutions with drill head device for new material processing customers, model HEAD2030BA/HEAD42037Z
 
Client's Need:
Looking for a set of equipment that can cut fiberglass materials, requiring no edge delamination, neat cut surface without heat reaction, and angle cutting.

Design Solution:
Choose a 2M*3M cutting platform according to the customer's material size. The AC5 axis can meet the customer's angle cutting needs. The drill device is installed to drill the cutting hole to solve the edge delamination problem caused by direct water jet cutting.
HEAD Waterjet provides customers with small waterjet cutting machine solutions of model HEAD1010BA/HEAD42037Z
Client's Need:
Required cutting stroke 1000*1000MM, maximum cutting thickness 200MM, cutting composite materials, because it is related to a certain country's aerospace industry, the specific cutting material customer has not disclosed.
Design Solution:
After receiving this order, we attached great importance to it and provided this customized model for customers after three months of design and production. The machine adopts a linear module platform to maximize space utilization and effectively solve the problem of small space. At the same time, it ensures that it will become a professional industrial production equipment, which can be quantified, improve efficiency, and maximize benefits. The customized platform can bear 2 tons per square meter, breaking the maximum load-bearing limit of household water jet cutting machines, and the maximum cutting thickness is 250mm. This machine is used in a certain country's aerospace industry. We need to keep the end user's information confidential, but this time we can win among many competing manufacturers, which once again proves the technical strength and comprehensive strength of HEAD Water Jet.

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