Why choose a five-axis waterjet cutting machine

In today's manufacturing environment, water jet cutting is an emerging technology that has been widely adopted by many industries. Most importantly, the introduction of the 5-axis waterjet cutting system removes many of the limitations of 3-axis waterjet cutting heads, allowing manufacturers to produce parts that were previously impossible to produce.

5-axis waterjet cutters are becoming more and more popular in a variety of applications. They offer more benefits than other waterjet systems. In this blog post, we'll learn what 5-axis waterjet cutting is and why you might want to consider using them in your next cutting project.

What is a 5-axis waterjet and how does it work?

Early waterjet cutters had three axes of motion, but the 5-axis waterjet took its place as it had five axes. These 5-axis allow waterjets to create or cut complex shapes and designs that are difficult or impossible to create with other traditional methods.

The 5-axis system also allows the waterjet to cut material with greater precision and accuracy, which helps in cutting complex shapes at angles from 0° to 90°.

The 5-axis are the rotating elements in the motion of the water jet. The five axes are X, Y, Z, A, and C. Here we explain the movement of each axis:

• X-axis: The bike frame moves horizontally (left and right) along the beam.

• Y axis: The cutting head moves back and forth along the side beam by the beam.

• Z-axis: The cutting head moves vertically (up and down) on the z-axis assembly.

• A-axis: The cutting head is tilted over a cutting angle range of 0 to 60 degrees to create a bevel.

• C-axis: The cutting head rotates around the Z-axis to cut complete shapes.

The positioning accuracy of the 5-axis waterjet cutter is ± 0.0166 degrees (± 1 arc minute), making it one of the most accurate cutting machines.

To keep up with increasing production, speeds can be as high as 2,000 inches per minute, depending on the 5-axis waterjet system and material. It has 12" to 60" vertical travel capability on the Z axis and a wide cutting angle from 0° vertical to 90° horizontal.

Additionally, it is ideal for weld preparation as it can be programmed to bevel the entire part or specific edges of the part.

The Best Reasons to Choose 5-Axis Waterjet Cutting Machine

Choosing between a universal waterjet and a 5-axis waterjet can seem like a tough decision. However, you don't have to be confused! In this section, we'll give you some of the best reasons why you should consider choosing a 5-axis waterjet cutter.

1. Material Cutting

Worried about cutting complex shapes? Well, a five-axis cutter allows you to cut parts at angles from 0° to 90°, which is not possible with a three-axis waterjet. The 5-axis system can cut a wide variety of materials.The 5-axis system can make complex cuts, such as chamfers and bevels, without additional finishing steps, as it rotates on the axis while moving the cutting head perpendicular to the cutting surface.

In addition, the addition of two axes enables five-axis waterjet cutting to produce complex angles with taper control. This significantly reduces CNC time and tooling costs.

2. Versatility

Another reason to choose a 5-axis waterjet cutter is its versatility. This type of machine can be used for a wide range of applications, from simple 2D cuts to complex 5-axis shapes that cannot be cut by 3-axis systems.With the right software, accessories and attachments, a 5-axis machine can cut anything you need. They can also cut single and multiple layers of material, so you can get more work done at once.

3. Reduce manual labor

Metal parts go through procedures such as beveling and chamfering before welding in order to bond together as efficiently as possible, which requires manual labor.The precise and consistent cut provided by the 5-axis waterjet greatly reduces the amount of labor required to prepare the waterjet cut components for final welding. Materials do not require finishing touches, which automatically saves operator time and effort.

4. Speed

The addition of two axes to a five-axis waterjet enables it to cut in any direction, not just straight. This increases cutting speed and efficiency, resulting in faster, cleaner cuts.Other waterjets sometimes have latency issues due to the secondary processing required for waterjet cutting. However, 5-axis tools do not require these processes and are therefore faster.

5. Efficiency and productivity

5-axis waterjet cutting is a fast, efficient method of cutting large volumes of material for rapid production with minimal turnaround time due to the addition of two axes. The thickness of the material does not affect the process. In addition, the five-axis water jet can cut at different angles, and the cutting trolley can move in multiple directions, thereby automatically improving efficiency and output. It can create 2D and 3D cuts that other water jets cannot. It combines speed, accuracy and ease of use, making it the best manufacturing process.

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